Top Ultra thin core pcb factory: Flexible printed circuit boards (PCBs) are so named because they are flexible enough to fit any electronic device irrespective of its size or shape. With miniaturization as a growing trend as far as electronics equipment is concerned, the importance of flexible PCBs cannot be overstated. The significant advantage that Flexible Circuit Boards offer includes the fact that they help keep the size and weight of the equipment under control besides improving their ability to withstand high temperatures. Some of the characteristics that differentiate flexible printed circuit boards include their distinct circuitry, unique component arrangement, and use of malleable base materials. Discover more details on pcb assembly manufacturer.
The main difference between a FR4 board and MCPCB is the thermal conductivity dielectric material in the MCPCB. This acts as a thermal bridge between the IC components and metal backing plate. Heat is conducted from the package through the metal core to an additional heat sink. On the FR4 board the heat remains stagnant if not transferred by a topical heatsink. According to lab testing a MCPCB with a 1W LED remained near an ambient of 25C, while the same 1W LED on a FR4 board reached 12C over ambient. LED PCB always be produced with Aluminum core, but sometimes steel core PCB also be used.
Laser Drilling Technique: This is the most promising microvia drilling technology. Through laser drilling, you can attain via hole diameter as low as 5 µm on a dielectric material with 5 µm thickness. The main factors controlling this technique of microvia drilling is energy density, substrate material, wavelength, and thickness of substrate material. It is the most preferred drilling method for microvias, which involves focusing a laser beam on an extremely small area. The vias created incline to be as clean as those developed through mechanical drilling. This ensure uniform deposition of plating on the vias interior.
Double-layer printed circuit boards (PCBs) consist of two layers of conductive material, typically copper, separated by an insulating layer. The top and bottom layers are etched to form the desired circuitry. Double-layer PCBs offer several advantages over single-layer PCBs, including increased routing options and the ability to place components on both sides of the board. However, they are also more expensive and require more careful design to avoid short circuits.
Best Technology, establish on June 28, 2006, is a Hong Kong registered company whom focused on one-stop solution provider of FPC, Rigid-flex, MCPCB, FR4 PCB, Ceramic PCB, Special PCB such as Heavy Copper (up to 20 OZ), extra thin PCB (0.10, 0.15mm), and PCB assembly service.
Since beginning, as the printed circuit board manufacturers with best pcb assembly service in Asia, Best Technology is dedicating to be your best partner of advance, high-precision printed circuit boards, such as heavy copper boards, ultra thin PCB, mixed layers, high TG, HDI, high frequency (Rogers, Taconic), impedance controlled board, Metal Core PCB (MCPCB) such as Aluminum PCB, Copper PCB, and Ceramic PCB (conductor Copper, AgPd, Au, etc) and so on. What we provide is not only PCB & MCPCB manufacturing, but also including PCB duplicating, Engineering & process design, components management & sourcing solution, PCB in house assembly & full system integration, surface mounted technology (SMT), full products assembly & testing. Find more info at https://www.bstpcb.com/.
A single sided flexible printed circuit (1 layer flex circuit) is a flex circuit with one layer of copper trace on one substrate, and with one layer Polyimide coverlay laminated to copper trace so that only one side copper will be exposed, so that it only allowing access to copper trace from one side, comparing to dual access flex circuit which allows access from both top and bottom side of flex circuit. As there’s only one layer of copper trace, so it also named as 1 layer flexible printed circuit, or 1 layer flexible circuit, or even 1 layer FPC, or 1L FPC. The multi layer flex circuit refer to a flex circuit with more than 2 layer circuit layers. Three or more flexible conductive layers with flexible insulating layers between each one, which are interconnected by way of metallized hole through the vias/holes and plating to form a conductive path between the different layers, and external are polyimide insulating layers. Art-of-state Technology: Most of our engineer and operators has more than ten years of experience in PCB industry, so we can produce special such as 20 OZ heavy copper board, 4 layer MCPCB, etc.
Cheaper PCBs and perf boards (shown above) will be made with other materials such as epoxies or phenolics which lack the durability of FR4 but are much less expensive. You will know you are working with this type of PCB when you solder to it – they have a very distictive bad smell. These types of substrates are also typically found in low-end consumer electronics. Phenolics have a low thermal decomposition temperature which causes them to delaminate, smoke and char when the soldering iron is held too long on the board.
Heavy Copper Board does not have a set of definition per IPC. According to PCB industry, however, peopel generally use this name to identify a printed circuit board with copper conductors 3 oz/ft2 – 10 oz/ft2 in inner and/or outer layers. And Extreme heavy copper PCB refers to 20 oz/ft2 to 200 oz/ft2 printed circuit board. Heavy copper normally used for a various products but not limited to: high power distribution, heat dissipation, planar transformers, power convertors, and so on.