Category: Industrial

MIG welders tips: how to become a better welder and how to pick the best welding equipment. Make sure everything is ‘squeaky’ clean. TIG welding is not tolerant of any contaminants. Be sure to clean your base metal with a good degreaser, BEFORE you scrub it with a dedicated wire brush. Do not use the same brush on different kinds of metal. Wipe the filler rod down with degreaser, too. Get comfortable. Whenever possible, I like to be seated when I’m welding. Even in situations where sitting isn’t possible, any little adjustments to my stance or body position that make me more comfortable will have a noticeable effect on the weld.

Look for ways to create more efficiencies in the welding process. This includes examining such things as wire diameter, wire feed speed, voltage, travel speed, gas type, transfer mode, etc. For instance, if the shop is currently welding with a short arc process and a 75/25 blend of shielding gas, it may be more effective to switch to a different gas and a spray mode of transfer. Or, a change in process may be warranted based on the condition of the part. If there is oxide on the part, it may be easier to change to a process that will overcome contamination problems rather than try to clean each part before welding. Your welding supplier should be up to date on the latest technology and be able to advise you on new processes, machinery and consumables that can optimize welding at the shop. In some cases, it may be better to double bevel a joint to prepare it for welding rather than single bevel it. It is recommended to double bevel any material that is more than 3/4″ in thickness. Just this simple change in procedure can save quite a bit in weld metal. On a 3/4″ thick piece, a double bevel will use 1.45 lbs. per foot of weld metal while a single bevel will use 1.95 lbs. per foot.

Some tips on welding equipment, MIG and TIG welders, plasma cutters. Welders with a higher power output can work with thicker metals, but higher voltage welders will require special power supply set ups-either generators or appropriate power outlets. A welder with lower voltage in the 100’s will not be able to handle heavy duty jobs, but it can be plugged in and operated from any outlet. Any welder with power over 200 cannot run off a typical power outlet and will naturally cost more to run. In addition, welders will either run an alternating current (AC) that reverses itself at regular intervals or a direct current (DC) that flows in one direction and does not reverse itself. DC offers a steady rate of energy that leads to hotter temperatures and deeper weld penetration. AC welders usually cost less than DC welders, but the available electrodes are far more limited for AC. In fact, DC welders are more costly but remain popular because their higher power offers a wider selection of electrodes and a number of working advantages such as: simple arc striking, better penetration, and improved control. Welders who expect to work on a wide variety of projects may want to consider an AC/DC combination welder.

Flat-Position Welding Increases Welding Speed : It’s common knowledge that welding in a horizontal position will be the easiest and fastest way to weld. A flat position is not as taxing to maintain and the welding puddle will stay in place. Take some time to evaluate each project before beginning in order to make sure the majority of welds can be completed in this position. If a job calls for vertical welding, see this article about vertical welding. Core Wire Feeder Increases TIG Welding Speed: For professional welders hoping to speed up TIG welding, a core wire feeder will add filler metal through an automated process. Watch this video on how it works. This enables welders to work with both hands and to maintain a constant flow of wire into the welding puddle. Ed Craig at the Frabricator writes about the wire feeder process first developed in Europe, saying it is “suitable for all-position welding on materials of any thickness, the process addresses traditional GTAW limitations and can enhance both manual and automated TIG weld quality and productivity.” See additional info on MIG welder.

TIG welding filler wire and Mig welding wire from a spool are essentially the same composition except that mig welding wire often contains more silicon and that can actually be a good thing for TIG welding steel. Don’t hesitate to use steel or stainless steel mig wire if you run out of TIG welding filler metal. If its too small, double it up and twist it up in a cordless drill. Standard Tig wire for welding mild steel is E70S2 It seems like the standard mig welding wire off the shelf these days is almost always E70S6. The 2 and the 6 indicate the addition of silicon and deoxidizers in the wire. Stainless tig and mig wire is most often E308L unless you ask for something else.

Looking to purchase high quality pvc flexible conduit? Here are some tips and extra details helping you to make the best pick.

As our experience, there are several factors you need to take into consideration. Be sure to look at all available wires and cables when determining what conduit is best for your application. There are two kinds of flexible conduit, plastic flexible conduit and flexible metal conduit. Be sure to use the correct flexible conduit for job at hand. The flexible conduit fill is the maximum amount of space that the conductors running through the conduit can occupy. This would be your most important factor in determining the conduit to choose for a job.

The general procedure for using thin wall conduit is similar to the use of steel armor cable. The big difference is that conduit cannot be “snaked” through openings in ceilings and walls. You must have full access to joists and studs to install electrical conduit. So you probably won’t want to use it unless your local code requires it. IMC is typically used in hazardous locations, and in its stainless steel formulation, IMC is widely used in the food and beverage industry, in chemical plants, in cosmetic and pharmaceutcial industries, in refineries, in pulp and paper mills, in marine and coastal sites, in other corrosive environments. An advantage of IMC is its larger interior diameter compared with RMC of the same nominal sizes, making it easire to pull wires. Read extra details at Plastic Flexible Conduit.

Electrical metallic tubing, or EMT, is the most common type of conduit for exposed interior installations, such as in a basement or an unfinished garage or workshop. It is the lightest and thinnest of the rigid metal conduit types and comes in a few different diameters; 1/2-inch is the most standard size for household circuits. EMT is also called “thin-wall” and is relatively easy to bend with a tool called a conduit bender. EMT is permitted by the National Electrical Code (NEC) for dry and wet locations but requires special watertight fittings and connectors in wet locations. With proper installation, EMT raceway can serve as a circuit ground path and be used in place of a separate ground wire running inside the conduit.

The flexible metallic tubing (FMT) is made to give great flexibility and includes a metallic tube-like design. It really is very easy to route or shape to fit probably the most difficult areas. That is why it is great to utilize on the do-it-yourself projects where it is much better to not join multiple components of Stainless Steel Flexible Conduit together. Also, this kind of tubing does not feature any form of waterproof protection.

There are seven different types of conduit used commonly in residential and light commercial wiring. Rigid metal conduit, or RMC, is heavy-duty galvanized steel tubing that is installed with threaded fittings. It is typically used outdoors to provide protection from damage and can also provide structural support for electrical cables, panels, and other equipment. RMC is sold in 10- and 20-foot lengths and has threads on both ends.

CorrugatedConduit.com offer a wide selection of corrugated plastic flexible conduit and flexible metal conduit to fit your needs. All of our flexible conduit meet ROHS, SGS specifications as durable and are resistant to low level acides and alkalis. These flexible conduit are also designed for wire and cable protection well. Here are you can find a full sizes of all kinds of plastic & metal flexible conduit. Whether your application requires plastic conduit, split conduit, metal conduit and other applications. You will find what you need here. Source: https://corrugatedconduit.com/.

I like welding so today’s subject is : Top online provider to purchase span gas in UK. The shielding gas does more than protect the finished weld from the effects of oxygen and nitrogen in the atmosphere. It affects the weld’s bead shape and size and its porosity and fusion, as well as the welding speed and amount of spatter. Choose your gas wisely and you’ll achieve strong, tough and corrosion-resistant welds; select poorly and you affect performance: delivering welds that are never quite good enough.

Safety: While argon is a good fit for a variety of welding jobs, it can be a safety risk. As with any gas work, there are steps to take to prevent causing an accident. Argon is stored in high-pressure tanks, and although its inert qualities mean that it doesn’t easily react to other chemicals, it is essential to be fully trained in handling and transporting gases to minimise the risk of accidents and hazards. The risk of gas leaking or spilling needs to be taken seriously; gas should be stored in a well-ventilated room. Argon is colourless and odourless so ensuring ventilation is available and that tanks are sealed adequately is critical. Read extra info on Span gas bottle.

Tests have shown that the relatively narrow cross section of the pure argon shielded weld has a higher potential for gas entrapment and, consequently, can contain more porosity. The higher heat and broader penetration pattern of the helium/argon mixtures will generally help to minimize gas entrapment and lower porosity levels in the completed weld. For a given arc length, the addition of helium to pure argon will increase the arc voltage by 2 or 3 volts. With the GMAW process, the maximum effect of the broader penetration shape is reached at around 75% helium and 25% argon. The broader penetration shape and lower porosity levels from these gas mixtures are particularly useful when welding double-sided groove welds in heavy plate. The ability of the weld bead profile to provide a wider target during back chipping can help to reduce the possibility of incomplete joint penetration that can be associated with this type of welded joint.

MAG welding with a carbon dioxide shielding gas or shielding gases containing high proportions of carbon dioxide, e.g. 80%Ar/20%CO2 does not usually present an exposure problem to CO or to any CO2 generated by the process. However, a CO2 asphyxiation problem could arise as indicated above. Similar comment can be made about gas shielded FCAW.

The normal gas for TIG welding is argon (Ar). Helium (He) can be added to increase penetration and fluidity of the weld pool. Argon or argon/helium mixtures can be used for welding all grades. In some cases, nitrogen (N2) and/or hydrogen (H2) can be added to achieve special properties. For instance, the addition of hydrogen gives a similar, but much stronger, effect as adding helium. However, hydrogen additions should not be used for welding martensitic, ferritic or duplex grades. Alternatively, if nitrogen is added, the weld deposit properties of nitrogen alloyed grades can be improved. Oxidizing additions are not used because these destroy the tungsten electrode.

Quad gases are mainly used within Marine environments. Quad gases are a four gas mix. Supplied in a range of lightweight cylinders and made from aluminum. Both reactive and non-reactive mixtures are available. Source: https://www.weldingsuppliesdirect.co.uk/industrial-gas/specialist-gases.html.